Tech Data -
Endmill Design
ENDMILL
TERMS A-Z

Angular Edge
- The cutting edge that is a straight line and
forms an angle with the cutter axis. The cut
that an Angular edge tool produces will not be
as flat as a helical cutting edge.
Axial Runout
- The difference between the highest and lowest
indicator reading that is taken at the face of a
cutter near the outer diameter.
Back taper
- A slight taper resulting in the shank end of
the cutting diameter being smaller than the
cutting end. This condition aids not only the
plunging or drilling condition but also tends to
compensate for deflection.
Chamfer
- A short relieved flat installed where the
periphery and face of a cutter meet. It is used
to strengthen the otherwise weak corner.
Chip Breakers
- Special geometry of the rake face that causes
the chip to curl tightly and break.
Chip Splitters
- Notches in the circumference of a corn-cob
style Endmill cutter resulting in narrow chips.
Suitable for rough machining.
Clearance
- Space created by the removal of additional
tool material
Concave
- Small hollow required on the end face of an
Endmill. This feature is produced by a dish
angle produced on the cutter.
Convex
- An outward projection radius feature on the
end face of a ball mill.
Core Diameter
- The diameter of a cylinder (or cone shape with
tapered Endmills) tangent to the flutes at the
deepest point.
Counterbore
- A recess in a non-end cutting tool to
facilitate grinding.
Cutter Sweep (Runout)
- Tool material removed by the fluting cutter
(or grinding wheel) at the end of the flute.
Cutting Edge
- The leading edge of the cutter tooth. The
intersection of two finely finished surfaces,
generally of an included angle of less than 90
degrees.
Cutting Edge Angle
- The angle formed by the cutting edge and the
tool axis.
Differential Pitch Cutters
- A specifically designed variation in the
radial spacing of the cutter teeth. This
provides a variation in tooth spacing and can be
beneficial in reducing chatter. This concept is
based on reducing the harmonic effect of the
tool contacting the part in an exact moment of
vibration.
Dish Angle
- The angle formed by the end cutting edge and a
plane perpendicular to the cutter axis. Dish
ensures that a flat surface is produced by the
cutter.
Entrance Angle
- The angle formed by a line through the center
of the cutter at 90 to the direction of feed and
a radial line through the initial point of
contact. As this angle approaches 90 degrees the
shock loading is increased.
Entrance Angle: Ramp in
- The angle or radius value to enter the cutter
into the part surface.
Fillet
- The radius at the bottom of the flute, from
which core diameter is found.
Flute
- Space between cutting teeth providing chip
space and regrinding capabilities. The number of
cutting edges. Sometimes referred to as "teeth"
or "gullet". The number on an end mill will
determine the feed rate.
Flute Length
- Length of flutes or grooves. Often used
incorrectly to denote cutting length.
Gash (Notch)
- The secondary cuts on a tool to provide chip
space at corners and ends. The space forming the
end cutting edge, which is used when feeding
axially.
Gash angle
- The relief angle of the gash feature.
Gash width
- The width of the gash feature. The space
between cutting edges, which provides chip space
and resharpening capabilities. Sometimes called
the flute.
Heel
- The back edge of the relieved land. It is the
surface of the tooth trailing the cutting edge.
Helical
- A cutting edge or flute which progresses
uniformly around a cylindrical surface in an
axial direction. The normal helical direction is
a right direction spiral.
Helix Angle
- The angle formed by a line tangent to the
helix and a plane through the axis of the cutter
or the cutting edge angle which a helical
cutting edge makes with a plane containing the
axis of a cylindrical cutter.
Hook
- A term used to refer to a concave condition of
a tooth face. This term implies a curved surface
rather than a straight surface. Hook must be
measured at the cutting edge, making measurement
difficult.
Land
- The narrow surface of a profile sharpened
cutter tooth immediately behind the cutting
edge,
(A) Cylindrical
- a narrow portion of the peripheral land,
adjacent to the cutting edge, having no radial
relief.
(B) Relieved
- A portion of the land adjacent to the
cutting edge, which provides relief.
Lead
- The axial advance of a helical cutting edge in
one revolution.
Lead = (Cutter diameter x Pi)
/ Tangent Helix Angle
Length of Cut (Flute Length)
- The effective axial length of the peripheral
cutting edge which has been relieved to cut.
Radial Rake angle
- The angle made by the rake face and a radius
measured in a plane normal to the axis.
Rake
- The angular relationship between the tooth
face or a tangent to the tooth face at a given
point and a reference plane or line. An angular
feature ground onto the surface of an end mill.
-
Axial rake
- The angle formed by a plane passing through
the axis and a line coinciding with or tangent
to the tooth face.
-
Effective rake
- The rake angle influencing chip formation
most. The effective rake angle is greatly
affected by the radial and axial rakes only
when corner angles are involved.
-
Helical rake
- For most purposes the terms helical and
axial rake can be used interchangeably. It is
the inclination of the tooth face with
reference to a plane through the cutter axis.
-
Negative Rake
- Exists when the initial contact between tool
and workpiece occurs at a point or line on the
tooth other than the cutting edge. The rake
surface leads the cutting edge.
-
Positive Rake
- Exists when the initial contact between the
cutter and the workpiece occurs at the cutting
edge. The cutting edge leads the rake surface.
Relief-Space
- Provided by removing material immediately
behind the cutting edge. Done to eliminate the
possibility of heeling or rubbing.
-
Axial angle relief
- The angle made by a line tangent to the
relieved surface at the end cutting edge and a
plane normal to the axis.
-
Axial relief
- The relief measured in the axial direction
between a plane perpendicular to the axis at
the cutting edge and the relieved surface.
Helps to prevent rubbing as the corner wears.
-
Concave relief
- The relieved surface behind the cutting edge
having a concave form. Produced by a grinding
wheel set at 90 degrees to the cutter axis.
-
Eccentric relief
- The relieved surface behind the cutting edge
having a convex form. Produced by a type I
wheel presented at an angle to the cutter
axis.
-
End relief
- Relief on the end of an end mill. Needed
only for plunging cutters and to relieve
rubbing as the result of corner wear.
-
Flat relief
- The relieved surface behind the cutting edge
having a flat surface produced by the face of
a cup wheel.
-
Radial relief
- Relief in a radial direction measured in the
plane of rotation. It can be measured by the
amount of indicator drop at a given radius in
a given amount of angular rotation.
Tangential rake angle
- The angle made by a line tangent to a hooked
tooth at the cutting edge and a radius passing
through the same point in a plane normal to the
axis.
Tooth
- The cutting edge of the Endmill.
Tooth Face
- Also known as the Rake Face. The portion of
the tooth upon which the tooth meets the part.
Shank
- The projecting portion of a cutter which
locates and drives the cutter from the machine
spindle or adapter.
-
Straight Shank
- A cylindrical shank, with or without driving
flats or notches, often seen on Carbide end
mills.
-
Weldon Shank
- Industry name for a specific type of shank
with a drive and location flat. The flat on
the cutter provides positive ( non-slip )
driving surface to the Endmill.
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